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Centrifugal Immersion CO2 Cleaning Systems



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  • Searching for a way to degrease complex precision machined parts without toxic or flammable solvents?
  • Fighting to maintain rinse water quality in aqueous cleaning systems?
  • Is your cleaning solvent being phased out or PEL lowered?
  • Buried by the paperwork for government compliance?
  • Want to use your “spec’d in” solvent in a safer, more effective way?



BENEFITS


Many manufacturing processes require oils and lubes. Add dust, chips and other types of contamination and you’ve got parts that must be cleaned. But getting parts precision clean is tough when regulations strictly control or even outlaw your solvent choices. Sure, you’ve tried all sorts of water-based soaps, detergents and costly aqueous solvent cleaners, but now you need antifoam agents and skimmers, not to mention a virtual river of rinse water. Then you spend time and money blowing or baking them dry. Employing volatile organic solvents introduces a different, but just as constraining set of issues such as worker exposure, flammability, and high cost of ownership. Now you have a better option...

Liquid carbon dioxide is a pure, clean solvent that takes many films and oils into solution. Its near-zero viscosity penetrates the smallest crevices bringing cleaning power where it’s needed most. With our patented centrifugal shear process, contamination is rapidly stripped away. After a quick rinse with freshly distilled liquid CO2, your dry parts are ready to ship. CO2 cleaning requires no special permits even from the tough SCAQMD or EPA because it’s non-toxic, non-flammable and environmentally neutral. On-board CO2 distillation recycles nearly 100% while separating full concentration oils for reuse after filtering out solids.

When appropriate, high-boiling environmentally-friendly additives can be used as co-solvents, which are also recycled. Moreover any “Industry Approved” or “Mil-Spec” cleaning solvent may be used with the Enertia system as a new more powerful “carbonated” prewash agent, providing numerous novel and dry solvent wash-CO2 rinse precision cleaning combinations in a closed cell. This allows you to continue using your “spec’d in” cleaning solvent chemistries in a safer and more effective cleaning process.

For TML/VCM Applications - Cut vacuum bake-out time by 95%
Critical aerospace and medical parts frequently require lengthy and potentially damaging vacuum baking to remove volatile or residual contaminants. This consumes your budget, plus scheduling can be frustrating. Liquid CO2 routinely drops process times from two or three days down to an hour while achieving equal or better NVR levels. Or perhaps you’re still using hazardous solvents like hexane for extraction or critical cleaning? Ask us for details or to have us process your parts.



Standard Features · enertia™ CFx Centrifugal Fluid Extraction · Options

Standard Features
enertia™ cleaning units are complete liquid CO2 cleaning systems that include carbonated prewash, additive injection, cleaning and energy efficient recycling in a single compact unit. High cleanliness stainless steel cleaning modules are available as a top-loading basket centrifuge with fully automatic closure. System includes fluids distillation, re-circulating spray-under-immersion, and clean fluid storage. PLC process controls with a graphical user interface are standard, as is the easy to load stainless steel parts baskets. Custom cleaning baskets and fixtures can be developed to securely hold your parts for maximum cleaning efficiency.

Applications
  • Machined Component Degreasing
  • Ceramic Substrate Extraction
  • Flip-Chip/BGA Assembly Defluxing
  • Vacuum Component Extraction
  • Medical Textile Scouring
  • Molded Silicone Extraction



enertia™ CFx Centrifugal Fluid Extraction
Consult factory for technical specs, space and utility requirements based on models and options.

Models: 800 (8“x8“ drum) 1200 (12”x12” drum), 1800 (18”x18” drum), 2400 (24”x18” drum)



Options
Baskets, Trays, Transporters and Robots

GFx Front-loading Extractor Model

Integrated CO2 Composite Spray System

Integrated Plasma Treatment System

Integrated Ultrasonic System

OSEE Surface Cleanliness Inspection System

SFx Supercritical Fluid Extraction Modification



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